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A fresh start: The agri-dustrial revolution gains momentum
Business Wire
April 18, 2001
 
MINNEAPOLIS, Apr 18, 2001 (BUSINESS WIRE) -- This year as Earth Day is celebrated across the globe and concerns over energy and global warming weigh on the minds of many, consumers are looking for ways to preserve nature's valuable resources in their everyday lives. One of the solutions now includes using products made from NatureWorks(TM) PLA, developed by Cargill Dow LLC. With revolutionary technology, corn is replacing petroleum in consumer products like carpeting, clothing, cups, food containers and numerous other applications, making it easier to protect the environment.

An industrial revolution combining the best of agricultural processing with the best of industrial processing is taking shape. With the introduction of NatureWorks PLA, Cargill Dow has become the leader of this revolution by using annually renewable resources, like corn, to replace petroleum as the feedstock for fibers and plastics applications across the globe. Through this technology, the company is able to conserve non-renewable energy resources.

"In the past it was harder for consumers to do their part to help the environment because they were forced to sacrifice product cost and performance," said Dr. Pat Gruber, vice president and chief technology officer for Cargill Dow. "Now, with NatureWorks, consumers can be more sustainable and help the environment as part of their everyday lives."

The technology used to create the NatureWorks polymer allows the company to "harvest" the carbon corn plants remove from the air during photosynthesis. This is achieved by tapping into the carbon stored in plant starches, which can be broken down into natural plant sugars. The carbon and other elements in these natural sugars are then used to make plastic through a process of simple fermentation and separation. In the future, NatureWorks technology will likely use other sources of biomass such as wheat, sugar beets and agricultural waste as feedstock.

"Biobased resources hold the key to successfully addressing issues about energy, the environment and sustainability," Gruber continued. "There is no limit to the possibilities of using renewable, plant-based resources in a wide range of commercially competitive applications. And, by using raw materials that can be renewed and replenished on an annual basis, we can help ensure a bright future for generations to come."

By substituting corn or other natural feedstocks for petroleum, NatureWorks PLA uses 20 to 50 percent less fossil resources than conventional plastics. The fossil resources used to produce NatureWorks PLA are used only in process energy. Long term, Cargill Dow plans to reduce the impact on fossil fuels through system improvements and alternative energy sources.

In addition, since the production of PLA recycles the earth's carbon, the PLA system emits less CO2 compared to other petroleum-based thermoplastics. Disposal of NatureWorks fits with existing systems including the additional option of composting.

"The dramatic influence Cargill Dow's technology holds for the future of the environment as well as for consumers is immeasurable," said Denise Swink, deputy assistant secretary of the U.S. Department of Energy, Office of Industrial Technology. "In the United States and across the globe, their technology combines the best of agriculture and industry to create products that establish alternatives to petroleum use while saving substantial energy."

Cargill Dow is committed to creating more sustainable solutions for consumers, industry and the way they do business. With the development of numerous NatureWorks PLA and fibers applications, the company is able to offer and deliver solutions across the world. By partnering with other industry leaders, the company has been able to introduce more sustainable products in Japan, Europe and the United States.

Founded in 1997, Cargill Dow LLC company is based in Minnetonka, Minn. It is the first company to offer its customers a family of polymers derived entirely from annually renewable resources with the cost and performance necessary to compete with packaging materials and traditional fibers. The company has achieved this breakthrough by applying its unique technology to the processing of natural plant sugars to create a proprietary polylactide polymer (PLA). Future applications include use in injection blow molded bottles, foams, emulsions and chemical intermediates. For more company information please visit the Cargill Dow Web site at http://www.cargilldow.com.

CONTACT:          Cargill Dow LLC, Minnetonka, Minn.
                  Michael O'Brien, 952/742-0523
                  michael--o'brien@cargilldow.com
                  or
                  Gibbs & Soell Public Relations
                  Steve Halsey or Jennifer Gray, 847/519-9150
                  shalsey@gibbs-soell.com
                  jgray@gibbs-soell.com