A 3-year-old energy technology company from Palo Alto hopes
to buy the former Spreckels Sugar plant near Woodland and
convert it into an ethanol factory.
The company, Waste Energy Integrated Systems, has not made
an offer on the plant or its 789 acres, and the plan rests on
its ability to raise $70 million to buy and retrofit the
plant.
The company's proposal that Yolo County farmers contribute
up to $20 million and become partial owners of the plant has
gotten a tepid reception. So have attempts by a Minnesota
cooperative and local residents to encourage growers in the
county to form an ethanol-producing cooperative.
There's little doubt that an ethanol plant at the Spreckels
site would have a solid market for its product. The ethanol
industry -- which largely consists of corn producers in the
Midwest -- was gleeful with the potential of breaking into the
California market after a ruling Tuesday by the U.S.
Environmental Protection Agency.
The EPA denied a request by Gov. Gray Davis to waive a
federal requirement that gasoline sold in about 75 percent of
California must contain oxygenates. Oxygenates, like ethanol
and MTBE, are added to fuel so that it will burn more cleanly,
although some dispute their effectiveness.
Davis requested the waiver after MTBE, the most widely used
gasoline oxygenate, poisoned groundwater supplies in some
parts of the state. Davis has ordered a phase-out of MTBE by
December 2002, and ethanol is the most viable alternative.
Refiners in the state are expected to use more than 700
million gallons of ethanol annually beginning in 2003,
according to a state Energy Commission study.
California has only two ethanol producers, said Pat Perez,
manager of the state Energy Commission's transportation field
supply and demand office. A plant in Rancho Cucamonga makes
ethanol from beverage waste, and a Corona plant produces the
chemical from cheesemaking waste. Combined, these two plants
produce only about 4 million gallons of ethanol annually.
Initially gasoline producers will have to import ethanol
from the Midwest. The added cost is expected to be passed on
to California consumers, who can expect to pay at least an
extra 6 cents per gallon, the Energy Commission estimates. But
costs could fall substantially as the state develops its own
ethanol industry.
"I expect to see the big parties from the Midwest
coming in a big way," Perez said.
Can't beet it: The Spreckels site could be an appealing
location for these companies because it's located in the heart
of ag land.
Charles Lombard, president and chief executive officer of
Waste Energy Integrated Systems, said his company likes the
site because it has railroad access, a boiler and turbine for
generating power, and equipment that can be retrofitted. His
company hopes to buy the plant and 789 acres of land owned by
the bankrupt Imperial Sugar Co., which owns Spreckels Sugar.
Imperial Sugar closed its Woodland and Tracy plants early
this year, putting an end to the sugar beet industry in
Northern California.
Yolo County landowner Gordon Gaddy said retrofitting the
plant for sugar beet production could substantially benefit
Yolo County growers by providing a market for their crops.
For almost a year he's been seeking investors who might be
willing to convert the plant into a factory that would make
ethanol, preferably from sugar beets, to reinvigorate Northern
California's sugar beet industry. Only Lombard's company has
responded, and its proposal doesn't involve sugar beets.
First corn, then other stuff: Lombard proposes retrofitting
the plant in two stages. During the first phase, the Palo Alto
company would outfit the plant to produce about 40 million
gallons of ethanol annually from about 400,000 short tons of
corn. Later equipment would be added to make 20 million
gallons annually from 250,000 tons of corn stover, orchard
prunings, rice straw and other plant wastes.
Sharon Shoemaker, executive director of the California
Institute of Food and Agricultural Research at the University
of California at Davis, is skeptical.
Lombard "has no experience in doing this," she
said. "It's at an early stage of consideration. ... It
would be a great boost for the community, but I don't know
what (could) be used from the old plant."
Lombard presented his company's plan to Yolo County growers
about two weeks ago at a meeting sponsored by the Yolo County
Farm Bureau.
Representatives of an ethanol-producing cooperative in
Minnesota also spoke, encouraging farmers to form a
cooperative based on their model. There hasn't been a lot of
interest in either idea, according to Casey Stone, the county
Farm Bureau's president. "I really haven't had a lot of
feedback yet," he said.
Landowner Gaddy said he favors forming a cooperative in
which growers hold the controlling interest.
Phil Cherry, a Placer County resident who invited the
Minnesota representatives to speak to California growers, said
he thinks interest will grow now that the U.S. EPA's decision
has virtually guaranteed a strong ethanol market. Cherry has a
background in petroleum refining and hopes someday to oversee
operations of an ethanol production plant on the Spreckels
site.
Looking for a product: Waste Energy Integrated Systems has
about a dozen people on its technical and management team,
Lombard said. The company aims to commercialize new energy and
materials technologies, but it has never produced a product or
generated revenue.
The company has a license from the University of Minnesota
to develop a biodegradeable material from plants that's
similar to plastic, Lombard said.
He started the company in 1997 after government funding
dried up for a company he previously managed. That company,
Peda Corp., developed mathematical algorithms and
computational fluid dynamics technologies for the aerospace
industry.
Waste Energy hasn't raised any money for the proposed
ethanol plant. Lombard said the company plans to use ethanol
plant designs engineered by a Williamsburg, Va., company
called Delta-T Corp. which has been used in a Benson, Minn.,
ethanol plant.
State ponders incentives: "I've had a number of people
approach me about looking for state support for that facility,
but I have yet to see a business plan," said Perez of the
state Energy Commission. "You really need a business plan
before you can go to a bank and secure any kind of
funding."
The state doesn't offer any funding for ethanol projects,
but the federal government offers tax credits of 53 cents per
gallon of ethanol produced, which has essentially supported
the industry in the Midwest.
California is examining mechanisms for supporting the
industry, Perez said. In March the Energy Commission released
a report that estimated the state could generate $1 billion
from new jobs and increased tax revenue over 20 years if the
state offered $500 million of incentives for a 200 million
gallon-a-year ethanol industry.
For years, entrepreneurs have proposed building ethanol
plants in the state.
BC International Corp. of Dedham, Mass., is working on
designs for factories in Gridley and Chester that would make
ethanol out of agricultural and forestry plant wastes. The
idea has been enthusiastically supported by Sacramento Valley
farmers who are urgently seeking a market for the 1.5 million
tons of rice straw they produce each year.
Burning restrictions have made it more difficult for them
to cope with rice-straw waste. But technology for converting
biomass to ethanol has not yet been commercially demonstrated,
and BC International's plants aren't likely to come online
before 2004 or 2005, Perez said.
In the mid-1990s, Arkenol Inc. of Mission Viejo planned to
build an ethanol plant in Rio Linda, but the company couldn't
raise the $100 million needed for the project and sold its
building rights to FPL Energy Inc., which plans to build a
power plant fired by natural gas on the site.
Perez said he's periodically approached by others
interested in building ethanol plants in the state, usually
because they're seeking state subsidies to help them out. |