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Steel failure causes evaporators to sag at sugar beet co-op factory
By David Little, West Central Tribune
August 29, 2001
 
RENVILLE - Structural engineers have been called to investigate why structural steel failed underneath one of four evaporators, causing all four evaporators to sag about 4 feet Tuesday morning at the Southern Minnesota Beet Sugar Cooperative factory near Renville.

No injuries were reported, and no emergency services were called to the scene.

John Richmond, co-op president and chief executive officer, said it appears the incident occurred between 5 and 6 a.m. Tuesday when the structural steel under one of the evaporators failed.

"We certainly don't know what caused it to fail yet,'' Richmond said. "We've got some structural engineers coming.''

The evaporators were full of water at the time the steel failed, he said. The evaporators are designed to be full of water and are normally used to concentrate the thin juice from the sugar beets by boiling.

Each weighs about 100 tons and holds about 300 tons of water. They are probably 30 to 40 feet tall and 12 to 14 feet wide. The evaporators were installed in the factory last year at a cost of $6 million and resemble cylinders like juice cans placed on end.

The failure of the steel caused one of the evaporators to pull the other three down like dominoes, Richmond said, but all were pretty much held up by the pipes above and below the evaporators.

Richmond said the farthest they dropped was about 4 feet, "so it's not like they came crashing down four to five floors. They sagged about 4 feet, coming to rest on the bottom floor on the pipes that are under the vessels.''

A number of the pipes were strained and loosened, but none broke, he said. Workers closed off the water supply, opened the valves and drained the water onto the floor, which drained into the plant's wastewater treatment system.

Richmond was glad no one was hurt, and he was happy the vessels weren't full of beet juice, which "could have been a terrible mess.''

The factory was being closed for its normal three-week maintenance period before slicing of beets begins this fall, and a minimal staff was on duty, according to Richmond. Most workers will be brought in during the day.

He said heavy-duty equipment will be called in to raise the evaporators so new support steel can be installed.

Richmond said growers have been calling all day and asking whether the incident will affect sugar beet harvest.

"We're trying to ascertain the extent of damage and how it would be remedied, and as soon as we have an idea of whether it might affect harvest, we'll certainly let people know,'' said Richmond.