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Few takers in sugar-to-eth anol program

By Mikkel PatesGrand Forks Herald
October 31, 2001
 
A Grafton, N.D., company is so far the biggest purchaser of government-owned sugar in an experimental sugar-to-ethanol program.

The program was developed last summer at the urging of Red River Valley leaders as part of a strategy to reduce market-depressing amounts of government-owned sugar stocks. But participation has been small and both ethanol and sugar industry officials have written to the U.S. Department of Agriculture, asking it to accept lower bids in subsequent bidding rounds.

Since July, Alchem L.L.L.C. of Grafton has purchased about 2,400 tons of stored government sugar under the program -- at least one-fourth of the total nation's purchases.

Neither Alchem officials nor the company's owner, Harold Newman of Jamestown, N.D., answered phone messages. Alchem's sugar purchases amount to about 96 semi-loads of sugar at 25 tons each.

The U.S. Department of Agriculture last May 28 earned praise from the industry when it announced the creation of a new sugar-to-ethanol program. It would involve up to 100,000 tons of sugar, it says, and the government's most recent world agricultural supply and demand estimates show that 90,000 tons of refined sugar would be used in the program in 2001-2002.

 

Few bids

USDA announced offers for bids in July, August and October. USDA announced Oct. 10 that Alchem's latest bid on 1,200 tons was accepted -- the only successful bid in the USDA's third round offering of 90,902 tons Oct. 1.

Merle Anderson, a Climax, Minn., farmer who promoted the program, says the "win-win-win" opportunity for ethanol producers, the sugar industry and the government has fallen flat.

"I think there would have been more bids accepted in the first two tenders if the USDA would have accepted lower bids," says Anderson, a former sugar beet grower and former president and founder of the American Coalition for Ethanol, based in Sioux Falls, S.D.

Anderson says the original goal was to get at least 10 ethanol factories to try it. There are significant differences in their processes, he says, and part of the reason for the program is to see how the sugar performs.

The first tender included a 10,000-ton limit per manufacturer. Anderson and others then pushed for a 20,000-ton limit. Now they'll push for no limit at all, meaning one company could buy all of the sugar for its ethanol process. Anderson says bids from Minnesota ethanol manufactures "have been rejected, apparently on a cost basis," but he could not say who made bids or how much they were willing to pay.

 

Disappointing response

He praises Harold Newman, owner of the Alchem L.L.L.C. plant in Grafton, as a strong supporter of the program. Analysts say Alchem may have been able to bid more for the sugar than some of its Minnesota comptitors because Grafton is a corn-deficit area and because it is relatively close to USDA sugar storage.

Alchem certainly is the only "dry mill," to succeed in a bid, ACE officials say. Most ethanol plants in the region are dry mills. Others that have won some bids included a Simplot plant in Idaho and a smaller-scale ethanol plant in Texas that uses waste from candy businesses.

"I think we're all disappointed that only this small quantity of sugar has been taken," says Mark Weber, executive vice president of the Red River Valley Sugarbeet Growers.

"We were hopeful that 200,000 tons would be taken by the PIK program and another 100,000 tons for the ethanol program," Weber says. "This is such a minute quantity here, it's very disappointing."

The PIK program pays farmers to destroy healthy beets in exchange for a near-equivalent amount of government-owned sugar. USDA's Commodity Credit Corp. has about 750,000 tons of sugar in storage. The stored sugar was forfeited to the government by American Crystal Sugar Co. of Moorhead, Minn., and other similar companies when sugar prices in 2000 failed to match the value of the commodity loans they'd taken out with the USDA.

"We're hoping for another sugar offering," Anderson says. "We've been conferring with USDA officials regularly. Unfortunately, we did not do that in the beginning (for the early tenders).

"If I were them, administering the program, I would accept whatever bids I got, up to that 100,000 tons and get it incorporated," says Trevor Guthmiller, ACE executive director. "They've had three tenders now, and only been able to get bids of 10,000 tons out of 100,000 tons. That should send a pretty clear signal to them that the value as a feedstock for ethanol isn't what they thought it was."

Among other things, Guthmiller says the ethanol industry will try to convince USDA that different ethanol plants will have different cost levels, including acquisition for corn. He says that besides using up stored sugar, USDA gains "valuable knowledge about sugar as a feedstock for ethanol" if it should ever be needed again.

He says he doesn't know whether USDA can go back and accept bids it already has rejected, or whether it has to reopen the bidding process.

"There's going to have to be some communication between the people involved with this program if the USDA goes forward with another tender, as to how or why it would be different," Guthmiller says.

From the start, the ethanol industry tried to convince USDA officials that sugar was "not worth 10 cents a pound" for the ethanol program and that indeed it might need to be in the 1- to 2-cents-

a-pound range, Anderson says.

At the end of the day, however, the government needs to move sugar out of its storage program where it's costing it money, he says.

 

Timing issues

Several timing issues seem to be at work to dampen the sugar-to-ethanol program. Minnesota plants -- many cooperatives -- have been in an expansion and construction mode and may have decided not to bid, Anderson says.

"I'm being gracious on that," he says, but adds, "They probably were worried the sugar would reduce their corn grind. We believe it would not reduce their corn grind but in fact would increase their corn grind on an annual basis."

But even Joe Johansen, general manager of the Minnesota Energy ethanol cooperative of Buffalo Lake, Minn., did not submit a bid for the program. Johansen is the ethanol maker who originally ran two truckloads of donated sugar through his plant a year ago. Those experiments indicated adding sugar actually could increase the amount of corn that could run through the plant.

Johansen says his factory's expansion is his main reason for not bidding.

"It's a fine program -- don't get me wrong -- but I think the timing has been so rough," Johansen says. "The corn prices are so depressed and everybody is expanding (ethanol production). But they're looking at the major feedstock for their plant as corn.

"They're trying to get their plants expanded and aren't going to look at something that's going to be short-lived."

Johansen says he doesn't know of any specific plants that had bid for the sugar.

"I'm going to venture a guess that 90 percent of the Minnesota plants that didn't bid -- it's because we're all under expansion."

Minnesota Energy co-op is in the process of increasing production from 12 million gallons a year to 18 million gallons a year, Johansen says. That expansion should be complete in January, but it would be late spring before he'd be interested in accepting sugar into his process. He'd need to install bins and concrete.

The price of corn delivered to his plant is "cheap" at $1.67 per bushel, he says. He calculates that in order for a bid to make sense to an ethanol manufacturer, it only would be about 1 cent per pound, delivered.

"If corn was higher, that would be another matter," Johansen says.